Iscar recently released a variety of different drilling innovations to meet their customers needs. These latest products are Sumocham Drill, DR-DH and Deep Drills. Drawing off of their knowledge Iscar has come up with brand new and innovative ways to enhance productivity for the customer. Here is a little bit about these new products, and how they will benefit the end user of these drills.
SUMOCHAM Drills
ISCAR's new SUMOCHAM drill family is an advanced progression of the highly effective CHAMDRILL and CHAMDRILLJET drill families. The drill features twisted coolant nozzles with indexable drilling heads which are available in different head configurations for numerous material groups. SUMOCHAM drills can be used on milling centers or lathes.
SUMOCHAM incorporates four different standard drill head geometries, designed for unsurpassed performance and high dependability. The drill head is manufactured with a sharp cutting edge and polished flutes. SUMOCHAM drilling heads are available in the diameter range of 8 to 25.9 mm. The drill head has ground flutes for smooth, continuous chip flow and a ground gash for enhanced penetration.
The drill shank design is in accordance to DIN 9766 standard, with obtainable drilling depth to diameter ratios of 1.5XD, 3xD, 5XD and 8xD. All drill bodies feature coolant through holes. The accurate cylinder added to the clamping portion increases durability and decreases internal stresses. The rotation stopper planes are precision ground, which increase the control on the drilling head position and support, increasing tool performance and life. ISCAR's innovative SUMOCHAM drill line will offer longer tool life and greater productivity.
DR-DH Deep Drills
DR-DH drills can achieve drilling depth-to-diameter ratio of 7XD and up. Engineered to be implemented on standard horizontal milling centers, turning, and multi-task machines. Use of supplemental machine and setup can be avoided. They will be offered as semi-standard item in a diameter range of 25.4 to 69.5 mm (1.00 - 2.73").
Two versions will be available:
A Single Flute DR-DH-31.65-0350NC-2FS is a very rigid tool having a patented chip gullet design. It was developed for easily cut materials comparable to cast iron and low alloyed steel.
A Double Flute DR-DH-31.65-0350NC-2FD has a double chip gullet for upgraded chip flow. It was built for drilling gummy materials like non-alloyed steel and high temperature alloys.
ISCAR DEEP HOLE DRILLS
With ISCAR's innovative solid carbide deep hole drills, you can easily drill up to 22 times diameter and reach bottom10% faster than with other solid carbide drills - and six times faster than a HSS drill. This capability can speed up countless high-volume operations. The deep-hole drilling station no longer has to slow down a transfer line or stop it exclusively because a drill broke.
Other target applications encompass deep holes for automotive, hydraulic blocks and die & mold work. A mixture of features aid the twist drills to cut faster, straighter,deeper, last longer and expel chips more surely. A unique high-strength core creates a more long lasting drill point and allows for deeper flutes, enlarging the departure path for chips.
The drill tip themselves has a 140 positive-point, four-margin design to maintain the edge, cut down thrust forces and help centering and tracking. A post-coat polishing step on the flutes, margins and cutting edges reduces friction and torque that can readily snap a drill.
The latest drills are found in normal diameters ranging from 5 to 10 mm, in 20 and 22 length to diameter ratios. Special sizes are obtainable on request. All are built of IC908, a 10% cobalt submicron carbide grade, and comes with a TiAlN PVD coating, and can be refurbished.
These are just some of the latest innovations coming from Iscar.
Iscar Offers A Completely New Line Of Slitting Cutters Applying Tang-Grip Technology And The Strength Of Sumo Tec Grades
Iscar now offers a family of high-performance slitting tools that combine the convenience and security of Tang-Grip clamping with the added durability of the new Sumo Tec insert grades. The concept, already proven successful in Tang-Grip parting tools, has now been extended to slitting cutters.
A Few Of The Numerous Advancements In Carbide Inserts Coming From Iscar
Iscar is introducing a new unique milling system with tangential, clamped, butterfly-shaped LNKX carbide inserts. The butterfly-shaped insert has significant advantages compared to the current flat, square shapes. The new geometry has more cutting edges, positive rake face, reduced cutting forces resulting in higher performance.
Completely New Tools And Carbide Insert Configurations From Iscar To Better Improve The Machining Method
Iscar is introducing Penta 34 carbide inserts with a new PB chipformer. The PB chipformer features a single cavity with a positive rake, neutral shoulder angle, and a honed edge. It is actually a C-type chipformer with a different frontal edge.
Numerous Progressions Have Enlarged Iscar's Line Of Indexable Endmills For Increased Productivity
Helido-Upfeed 04 Two years ago Iscar introduced the extremely efficient H600 indexable endmill line, based on conceptually new Helido-Upfeed double sided inserts with 6 cutting edges. The first insert launched was the H600 WXCU 0806..., which was designed for milling cutters in the diameter range of 50 to 125 mm.
Push Pull Testing For Highway Industry With Calibrated Gauges. Stress Load Testing Methods For On Site Documentation To Testing Demands.
Push Pull Testing for the Railway industry for proof of reliable anchor fixings. Calibrated push pull force gauges are used for stress load testing along with tensile strength pull testing procedures. Proof of load testing undertaken, measured, recorded in a reliable and standard way to BS5080 Part 1 standards.
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